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## Thinking Path
- The rule for upgrade-safe saved state: work saved by the old build
must resume under the new build.
- The K14 upgrade-mid-run chaos wave (`838e9bf3d2` → `f789f3e2af`) broke
that rule for Claude. The same heartbeat run resumed after the upgrade
restart, and the runner's resume probe (`runner.drain`) failed with
`ACPX durable launch profile digest does not match runner startup`
(`provider_state_incompatible`). t03 and t04's Claude subtask both
needed a board Retry. Codex crossed the upgrade cleanly.
- The ACPX launch profile digest covers the provider-pack authority and
the sidecar artifact hashes, so every deploy changes it.
- #18879 already re-binds a suspended session to the new digest. A
deploy that restarts the runner mid-turn leaves the same run with an
active turn, or with an open session, which is the state a same-build
lost-turn restore leaves behind. Neither was re-bound.
- A same-build restart already recovers both states safely: it reopens
an open session, and recovers an active turn through
`restore_conversation_after_lost_turn`, which is guarded by the
provider-lifetime fence. An upgraded build should take the same path.
## Linked Issues or Issue Description
Refs #18879
**What happened?**
A deploy restarted the runner while a Claude (ACPX) task was mid-run.
When the same run resumed under the new build, restore refused the saved
state with `provider_state_incompatible`. The task stopped and needed a
manual Retry, which started a fresh provider session and dropped the
conversation.
**Steps to reproduce**
1. Start a Claude task on build A and let it reach an active turn.
2. Upgrade to build B, which ships a new provider pack or sidecar build,
with a graceful restart while the turn runs.
3. The same run's resume fails with `ACPX durable launch profile digest
does not match runner startup`.
**Expected behavior**
The resumed run recovers exactly as it would after a same-build restart.
The conversation is restored, or the lost turn is closed through the
normal recovery path, with no Retry.
## What Changed
-
`packages/paperclip-runner/runner/crates/runner-core/src/acpx_provider_backend.rs`:
- `rebinds_settled_session` now also re-binds the saved digest for an
**interrupted turn or open session of the same heartbeat run**
(`rebinds_interrupted_turn`).
- The re-bind requires exactly the same-build recovery preconditions: no
accepted semantic result, no pending runtime request, no unconfirmed
provider exit, and a dormant goal. It also keeps the existing
requirements: no candidate admission, and the same sidecar command and
arguments.
- Recovery then runs unchanged. The provider-lifetime fence still
decides whether the conversation is restored or the lost turn is closed.
- **Relocated installs:** an upgrade can install the same launch files
under a new directory, as an `npx` versioned cache, a new image layout
or a new checkout does. The K14 harness moves between worktrees. The
re-bind now accepts a launch of the same shape: the same executable and
sidecar file names, and identical non-path arguments. It then records
this startup's runner-owned paths in the saved descriptor. A renamed
executable or a changed argument stays strict.
- An active turn or open session saved by a *different* run stays
strict, as before. So do suspended sessions with undelivered events, and
every qualified-release binding (ACPX, agent server and command digest).
- Tests (Rust, `acpx_provider_backend`):
-
`interrupted_turn_of_the_same_run_rebinds_to_the_upgraded_runner_launch_profile`:
red on master. An old-digest saved state with an active turn restores,
the digest is re-bound, and identity and command digest are kept.
-
`open_session_of_the_same_run_rebinds_to_the_upgraded_runner_launch_profile`:
restore gets past the saved-state check, to provider start.
- `saved_sessions_rebind_to_an_upgraded_build_installed_at_a_new_path`:
red on master and on the first fix, with the production error. It covers
an interrupted turn of the same run and a settled session attached by
the next run, both moved to a new install directory.
-
`interrupted_turn_after_upgrade_stays_strict_when_lost_turn_recovery_is_unsafe`:
each unsafe guard still fails with `provider_state_incompatible` and
leaves the saved state untouched.
- The existing strict tests for other runs are unchanged and still pass.
- `packages/paperclip-runner/docs/durable-recovery.md`: documents the
extended re-bind.
- `tests/acpx_warm_attachment.rs`: the end-to-end test
`restores_a_turn_lost_to_a_runner_upgrade_under_the_new_launch_profile`,
from the Phase 2 session's parallel fix. It fails on master with the
production error and passes here.
## Verification
- `cargo test -p paperclip-runner-core --lib acpx_provider_backend`: 44
passed.
- The full `paperclip-runner-core` lib suite: 585 passed. The 3 failures
are timing-based `task_memory` kill-monitor tests on macOS; that file is
untouched (last changed 5 days ago). CI runs them on Linux.
- `cargo fmt --check`: clean.
- Live: the first K14 rerun, at 070365404e, still failed for 3 Claude
runs. The cause was the install path: the saved sidecar path pointed
into the old build's worktree. Fixed in 72e020e13b; a second K14 rerun
has been requested.
## Risks
- **The restored conversation runs on the new provider pack.** That is
already the case for re-bound suspended sessions. Session start still
verifies every artifact and the restored provider identity against the
qualified command digest. A changed upstream release still fails strict.
- **Old provider process.** For an active turn, lost-turn recovery waits
for the provider-lifetime fence before restoring. For an open session,
behavior matches the same-build restart, which reopens without the
fence.
- **A state that really is incompatible** (an upstream provider release
change):
- **Between turns**, the common upgrade case: the next run's checkpoint
carries `allow_replacement_after_resume_failure`, so the refusal opens a
fresh provider session automatically, with no Retry. A new test,
`continues in a fresh session when a new run's saved session is
incompatible…`, pins this in `native-session-runtime.test.ts`.
- **Mid-turn, same run:** this still stops for a board Retry, by design.
The effects of the lost turn are unknown, and the automatic replacement
sweep (`decideNativeReplacement`) only replaces a session when it has a
complete effect inventory.
## Model Used
Claude Opus 5.5 (`claude-opus-5-5`, Anthropic), 1M context window, tool
use and code execution, via Claude Code.
## Checklist
- [x] I have included a thinking path that traces from project context
to this change
- [x] I have specified the model used (with version and capability
details)
- [x] I have checked ROADMAP.md and confirmed this PR does not duplicate
planned core work
- [x] I have searched GitHub for duplicate or related PRs and linked
them above
- [x] I have either (a) linked existing issues with `Fixes: #` / `Closes
#` / `Refs #` OR (b) described the issue in-PR following the relevant
issue template
- [x] I have not referenced internal/instance-local Paperclip issues or
links (only public GitHub `#NNN` / `github.com/paperclipai/paperclip`
URLs)
- [x] My branch name describes the change (e.g. `docs/...`, `fix/...`)
and contains no internal Paperclip ticket id or instance-derived details
- [x] I have run tests locally and they pass
- [x] I have added or updated tests where applicable
- [x] I have updated relevant documentation to reflect my changes
- [x] I have considered and documented any risks above
- [ ] All Paperclip CI gates are green
- [ ] Greptile is 5/5 with no open P2s, recommendations, or follow-ups
- [x] I will address all Greptile and reviewer comments before
requesting merge
🤖 Generated with [Claude Code](https://claude.com/claude-code)
---------
Co-authored-by: Claude Opus 5.5 <noreply@anthropic.com>